A JHA is a form that represents each task
of a given job, plus a description of the task, the hazards and potential
hazard controls.
“A job hazard analysis is an exercise in
detective work,” the agency said. The goal is to discover:
What is the hazard?(What can go wrong?)
What are the consequences?
How could it happen?
What are other contributing factors?
How likely is it that the hazard will
occur?
Hazards are rarely the result of a singular
cause resulting in a singular effect, OSHA said. It’s much more likely that
many contributing factors line up in a certain way to create the hazard.
Additional inputs necessary when analyzing
hazards include:
Environment: Where does the hazard exist?
Exposure: Who might be injured or made ill
by the hazard?
Trigger: What event/events might cause the
hazard to lead to an injury or illness?
Contributing factors.
Consequences: What are the possible results
if an accident was to occur?
Example: A metal-shop worker clearing a
snag comes into contact with a rotating pulley that pulls his hand into the
machine and severs his fingers.
A JHA for this job would look like this:
What is the hazard? The worker’s hand could
come into contact with a rotating object that catches it and pulls it into the
machine.
What are the consequences? The worker could
receive a severe injury and lose fingers or one or both hands.
How could it happen? It could happen as a
result of the worker trying to clear a snag during operations or as part of a
maintenance activity while the machine is operating.
What are other contributing factors? This
hazard occurs very quickly. It does not give the worker much opportunity to
recover or prevent it once his hand comes into contact with the pulley. “This
is an important factor, because it helps you determine the severity and
likelihood of an accident when selecting appropriate hazard controls,” OSHA
said. Experience has shown that training is not very effective in hazard
control when triggering events happen quickly because people cannot react in
time.
How likely is it that the hazard will
occur? If there have already been near misses or actual incidents, then the
likelihood of a reoccurrence is high. The likelihood of reoccurrence is high
for the example given because basic safety practices such as machine guarding
to prevent contact and utilizing a lockout/tagout procedure are lacking.
Finally, a plan is drawn up for controlling
each hazard associated with each task.
Using the industry standard hierarchy of
hazard controls is useful for this step. The hierarchy of hazard controls are,
in order of effectiveness:
Elimination.Physically removing the hazard
is the most effective control.
Substitution. Substituting processes,
equipment, materials or other factors to remove the hazard, such as by replacing
lead-based paint with acrylic paint.
Engineering. These controls do not
eliminate hazards but isolate people from them, including through the use of
machine guards, blast shields and exhaust ventilation.
Administrative. These change the way people
work, including using work permits, scheduling modifications, additional
training, exposure limitations, alarms, signs and warning labels.
Personal protective equipment. This
includes respirators, hearing protection, protective clothing, safety glasses
and hardhats.